Stephans VW Bay project moves on and here is some pics from the transmission overhaul made last week here in the garage. The transmission is a 002 case, 3 rib from late 1973. Code CK. The Baywindow buses are famous for their poor gearshifts. If you have a sloppy gearstick on your bus, first check all bushings in the gearlinkage that runs thru the floor from front to back. If the shifting still is bad, then its possible that the gearleveler balljoint (made in plastic) inside the nosecone is worn out. I replaced this balljoint on this tranny for one made in metal instead, so it will last for ever! The magneticplugs was cleaned, oil drained, all gaskets and seals new and then a coat of fresh paint. Now its ready to be bolted back in the bus again.
A short videoclip of the finished Coke machine restoration, we did during Mars 2016.
Yesterday the Coke machine was finished. Got the new lite-up sign to glow with new lightbars. Also added a cold white LED stripe to the bottle/door and a red stripe in bottom off front door. The Coke gets really cold just after a couple of minutes when running. Drop by the garage if you are thirsty! đ
Almost finished with the Coke machine! I cut the metalsign up and converted it to a lite-up sign instead, this was an original option on these machines. Powdercoated the frame that was left in silvermetallic and installed two LED lightbars 3000K warmwhite color. Cleaned up the shelfs and compressor, checked all wires, oiled up the coin mechanism. Got all new emblems, locks and water decals on. Only waiting for the stickers on the sides of the machine “Have A Coke” the ones I got from US was in wrong color. Soon its time to load it up with bottles and just plug it in! The last final pics coming soon…
Looked like this 6 days ago (!) Quick turn around time!
Today I started to sand down the black surfacer/primer so it was all smooth! Found some new dents that needed to be fixed also. And when it was all done it was time for shooting the Coca-Cola red paint. It was a hardtime to find the paintcode. Maybe it is trademarked. But the paintshop sells paint directly to the Coca-Cola company in Sweden so they had all the codes. It turned out great, looking really good. Next up is mounting back all hardware, trims and logos etc. The sign was in metal on the machine but Im going to convert it to a light up sign instead and using modern LED lightning. Also going to check up the compressor and all wirings before its ready to be put in service.
Started on the Vendo HA56 Coke Machine from the 1960s today. Got it stripped down on parts and then started on the bodywork. Painted two coats of surfacer/primer on it and it dryed fast in the warm sun outside the garage. I choosed a black basecoat to get that nice deep Coca-Cola red paint. The real and correct shade of red paint is ordered and also some parts from the US. More to come soon!
New project a genuine Coca-Cola vending machine. Hope to have it restored in record time. Nice feature to have in a garage. More pics will come!
Got some stuff done on the front beam/axle on the Highroof bus this week. Fitted new grease zerks to the beam, installed a new center swivelpin and bushings, test fitted the new brakebooster, 4 new needlebearings (made a tool so they were easy to pull out). They were seated 8mm inside the tubes. Used a old bearing to knock them in again, and then the tool the last bit. New dustcovers mounted too. Got the axle bolted up in the frame on the bus and during the weekend, I will start installing torsionarms, spindles, tierods etc. The bus starts to look really nice, atleast underneath! đ More pics coming soon!
Volkswagens original tool
Been in Barcelona, Spain with the family on a vacation and just got back home. Nice to see some sun instead of snow! đ Going to start put together the front beam axle this week. I have all the new parts from JUSTKAMPERS waiting for it, and hopefully have it bolted back up in the frame on the bus. More pics coming soon!
Some more progress made on the Highroof bus. More parts have been sandblasted and painted during the week. The chassi is finally painted too, after months of hard work. 2k polyurethane paint with elastic attribute. Good if you dont want to have stonechips in the paint later on. Cant wait to start bolting on all the new parts on the shiney chassi, no more dirty work! Also got a NOS 1960-70s roofrack that will get modified to fit on the highroof, perfect for the future solarpanels etc. Got a spare BA6 Eberspacher burner too, will be good to take parts from when I start the restoration of the original one. Here is the pics…
Sandblasted and painted silver metallic. RAL9006.
BEFORE.
DURING. Straightned out and sandblasted baremetal
AFTER. Painted, also made a custom mesh in stainless for it but forgot to take photo.
Marinoyellow VW L20A period correct.
Have sandblasted alot of parts in the new cabinet, so nice to have. No need for waiting on the mediablasting company any more. Just put it in the box and go! Got a box full of new parts from Justkampers.com yesterday too. Brakeservo, starter, all brakepipes, front beam seals, 4 torsionarms with new pressed in balljoints, transmission gaskets and seals etc. Also scored a NOS Eberspächer combustion/airpump for the BA6 heater. Found a supplier in the UK of new BERU glowplugs for BA6, the GZE201 plug replaces the old (original) BZE22. Have anyone tried the new GZE201? Let me know how it worked: info@maindrive.org
Have scraped and cleaned all of the chassi during the last 2 weeks. Hope to push on further with the chassi this week and weekend and get it primered, seam sealed, undercoated and painted in body color. After that the chassi is ready to get all the new parts bolted on! More coming soon…
Doing some really boring work on the Highroof Baywindow at the moment. Specially when it’s -20 celsius outside. Removing all of the old undercoating. Work that takes alot of blood, sweat and tears and is not showing much later, but good to know it’s like new under also. Only going to drive it on the summers anyway. Next time I can start sanding the chassi and lay a coat of rust protection (epoxy primer). Then add a new layer of fresh undercoating, that sort thats possible to paint over. So when it have dried for some days I can paint all of the underside in top color, VW L20 Marino yellow. Ready for all the new parts, wires, hoses, grommets, bearings, bushings, balljoints, steering rods, brakelines, servobooster basicly every nut and bolt!
When the chassi is painted and ready I can start restoring the frontbeam, transmission and get the Eberspächer BA6 working again. A really good and clever heater, much better then the older BN4 ones. Will be nice on chilly mornings in the spring!
Still looking for some parts if someone have for sale? NOS parts for BA6 is intresting, like sparkplugs (BZE22) etc. Also looking for a pair of the slider rail metal covers (held with 2 screws). Engine cooling thin and heatexchangers is missing. Send me a mail on: info@maindrive.org
Chassi parts that are going to be sandblasted and painted/restored.
No more undercoating. Just some wires and tubes that needed to be removed before sanding and primer. Here you can see factory grey primer and the orange overspray from body. When I am done with this chassi it will be better and nicer than it was from factory for sure.
Color on chassi will be the same as on the body, original VW color, L20A Marino yellow. Period correct.
Can’t wait to start bolting on new parts on the painted chassi!
Yeah the winter season is definitely here. It’s -10 celsius (14 Farenheit) outside here in Sweden. But days like that are perfect for ordering new VW parts with a cup of coffee in the other hand. Im making a loong list of new parts for the Baywindow Highroof project and also new window rubbers etc for the VW T3 transporter. After 10 years of building VW’s I finally found a serviceminded VW part store that have great quality on their stuff too!
Im now buying all my new parts from JUSTKAMPERS instead. They are based in the UK but ships worldwide, cheap shipping prices and have the best service you will ever find from a VW shop. I can really recommend these guys, take a look at their website here!
I also got some stuff done on the Highroof, removed all brakes, masterbrakecylinder, booster, steeringrods etc front beam soon ready to get dropped down and put on the table for some restoration (new needle bearings, balljoints, bumpstops, kingpin bushings etc). Hope to get started on the metalwork on Benny’s T3 soon also…
Started to spotweld all small reviets holes from the old work/service interior. And checking over all the parts that was with it. Engine looks fresh and also the brake calipers.
Photo taken in 2008
Found an old picture on the patina bug from last year. Built in 2013. Now sold…was a cool ride for sure. Click on “Rides & Projects” in the menu for restoration pics….
In 2004 this 1965 VW Beetle was restored from a rustbucket. It was traded for a Karmann Ghia project and this cool bug ended up in Denmark at the new owners. The Ghia is still sitting in the backyard and waiting for resto, it will be low, fast, nice and shiney and lots of Porsche parts. You can read more about that project (when it starts) here at the website in the future of course…
This is the latest VW find. A 1976 Baywindow bus. Decoded it and found some info. It was built on a Friday, 7 November 1975, painted in a special order color 951077 Lightblue. 4 speed manual transmission. 2 liter engine with carbs. 8 seater, sliding door right, Left hand drive. Canyon brown leatherette interior. Extra option was: Ebersprächer heater, heavy duty shocks, backup lamps, vent wings in cabdoors.
This bus needs new rockers, rear fenders, some new metal in the front fenders and floor. Will get new nice camping interior and a nice paintjob. Will keep you all updated on pics here on the website.
Want to DECODE your bus? Visit this site: http://www.vw-mplate.com/mcode.php
New rockers and fenders are next to do in the workshop…
To get the new imported Chevy pickup ready for the Swedish roads it needed some work. First it needed Swedish papers and plates and at the same time it must pass a safety inspection by law. This car didnt have turnsignals or working lights so this got fixed. Fueltank was cleaned on the inside and got fresh fuel and hoses & filters. Engine got new sparkplugs and coil installed. Exhaust was installed also. Restored carburetor. New tires and, steering rods. The speedometer was rusted out so a new was mounted. It passed the safety inspection without any problems at all!
Just waiting on new rubber for the EMPI wheels now…
